Statistical Process Control Course Syllabus

Variation

	Objectives and Contents
	The Hyperwidge Case Study
	Marjory's Solution
	Hyperwidge Revealed
	Hyperwidge Review
	Accuracy and Precision
	Push-Penny
	Accuracy
	Precision
	The Standard Deviation
	Calculating the Standard Deviation
	The Excel Formula
	The Histogram
	Accuracy and Precision Example
	The BetterCharge Case Study
	The BetterCharge Histogram
	The Normal Distribution
	The Bell Shaped Curve
	Calculating the Area
	Normal Distribution Tables
	Normal Distribution Table Examples I
	Finding the Z Score
	Normal Distribution Table Examples II
	BetterCharge Review
	Common and Special Causes
	Common and Special Causes Exercises
	Hydraulic Tube Bending
	The Range Method
	The Range Method Example
	Comparing the Range and RMSE Methods
	Variation Exercises
	Variation Assignment

Process Capability

	Objectives and Contents
	Variation
	The Foundation of Capability
	Natural Tolerance Limits
	Cp Process Capability Index
	Interpreting Cp
	Capability Example 1
	Cpk Process Capability Index
	Capability Examples 2
	Upper and Lower Process Capability Index
	Capability Example 3
	Pp Process Performance Index
	Summary of Process Measures
	Non-Normal Distributions
	Hatson Tools Case Study
	The Six Sigma Metric
	Concluding Comments
	Capability Exercises
	Capability Assignment

Control Charts for Variables

	Objectives and Contents
	Run Charts
	Control Charts for the Mean
	Why Take Subgroups?
	Sample vs Process Standard Deviations
	The Central Limit Theorem
	The Significance of Control Limits
	Calculating the Control Limits
	Introducing A2
	Control Charts for the Mean Example
	Control Charts for the Range
	Control Charts for the Range Example
	Push-Penny Process - Control Chart Design
	Control Charts Example
	Type I and II Errors
	The Probability of a Type II Error
	Interpreting Patterns
	Distribution of Points
	The Measuring System
	Applying Control Charts for Variables
	Variable Chart Exercises
	Variable Charts Assignment
	Case Study

Control Charts for Attributes

	Objectives and Contents
	Gary's Dilemma
	The Standard Deviation
	The Control Limits
	np Charts
	Rayna's Problem
	p Charts
	Varying Control Limits
	p Chart example
	Simon's Doors
	c Charts
	Simon's Doors Problem
	Marble Experience
	u-Charts
	Solving Marble Experience
	Design of Charts
	Types of Control Charts
	Control Charts for Attributes Exercises

 

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